Product Development
From design to manufacture to packaging
- We partner directly with your engineers and design teams. Our engineers and technicians have decades of experience and can easily guide you through the necessary developmental steps.
- Tight deadlines? We understand and can support your program with rapid response time.
- Tool needs? Full computer design programming. Full in-house machine shop.
- Prototype construction? Can handle one tool at a time in the laboratory
- Professional customer-service staff
- Rubber and PVC dipped products are likely suitable for many types of flexible barriers, membranes, covers, seals, and/or protective layering.
- These products are used in various industries including: Medical - Retail - Industrial - Agricultural - Consumer -Electrical - Dental - Automotive - Aerospace
Our standard size capabilities are adaptable to your needs
The advantage of dip processing are flash-free, seamless product constructions, low tooling costs, quick turnaround, excellent reproduction of patterned surfaces. Dipped products can have a soft feel or be fairly rigid. Materials can be selected specifically for protection from harsh chemical applications. These properties make our processes and materials excellent choices sealing, electrical, cover-protection, dynamic or flex applications.
With Xccent’s™ 30 years of experience in customized solutions for plastic dip coated and molded products, you have the ability to take on your tough design challenges. Xccent’s™ professional engineering team will identify your specific needs, develop concepts, see them through the trial phase and into commercialization.
Working hand in hand with Xccent’s™ engineers, you have the ability to custom design a solution to meet your specific application’s requirements. Properties such as durability, tensile strength, chemical resistance and others can be specifically tailored to your situation. From concept and design to complete commercial product launch, Xccent™ will provide a solution exceeding expectations of product performance and profit margins.With Xccent’s™ strict adherence to quality standards, good manufacturing practices and other governmental and regulatory compliance you can rest assured your product will perform as stated time and again.
Specific Design & Manufacturing Capabilities
- Design in house
- Engineer to custom specifications such as durometer, durability, electrical and chemical resistance, tensile strength and temperature resistance
- Accommodate almost any size part
- .03” to .35” wall thickness
- Computerized, highly technological process
- Quality assured
- Efficient engineering and design process
- Innovative
- Medical, FDA approved materials
- Performance
- Flexible mold design
- In house drafting
- Material hardness shore A 15 through 98
- Tensile strength 1500 PSI to 2800 PSI
- 300% to 400% elongation
- Tested to temperature extremes of -70 to 280 degrees Fahrenheit
- Abrasion and impact resistant
- Computer controlled dipping process
- High-gloss to deep textures
- Rust Inhibiting pre-treatment
- 250 v per mil electrical insulation
- UV-stabilized applications
- Xccent offers over 150 colors and formulations
How is development done?
- Customer submits a sketch, drawing, file, prototype tooling, something to illustrate the final product configurations and dimensions.
- Our technicians will convert that into prototype mold(s).
- Our chemists and application experts will select materials to suit your needs, application and working environment.
- Initial prototypes are produced for testing and approval.
- Manufacturing systems are configured for the new product. Set-up and process schemes are designed to determine one-time preparation costs and final product costs. Many times volume pricing is appropriate.
- Customer and Xccent agree to manufacturing terms, validation needs (if appropriate), and timelines set.
- Production molds and tooling are built and used exclusive for customer’s products.
- Begin producing product.
